July 2025 Automotive Recall News

In July, U.S. automotive recall news was dominated by a wave of safety risks affecting both consumer and commercial vehicles. From seat belt anchorage faults and low pressure fuel pump failures affecting hundreds of thousands of vehicles, to more complex problems involving airbag systems and steering mechanisms, manufacturers were racing to deliver faster, more reliable fixes. Even vehicles equipped with the latest technology, including cutting-edge electric trucks, were not immune to serious safety concerns.

Which Vehicles Were Affected by Recalls in the U.S. in July?

Among the most significant recalls in July were Ford’s 304,662 SUV units affected by second‑row seat movement faults, Ford’s massive fuel pump recall impacting more than 850,000 vehicles, and Stellantis recalling 121,398 Jeep Grand Cherokee and Grand Cherokee L vehicles due to faulty head restraints.

Here’s a quick roundup of all the major recalls readers and current owners should be aware of:

1. Ford Motor Company – Second‑Row Seat Movement Issue

• Make/Models: 2020–2025 Ford Explorer and Lincoln Aviator SUVs

• Issue: The “easy‑entry” second‑row outer seat switch may bind or stick, causing the seats to unlatch, fold, or slide unexpectedly - posing a safety risk of unrestrained occupants during a crash.

• Number Recalled: Approximately 304,662 vehicles

 2. Ford Motor Company – Low-Pressure Fuel Pump Failure

• Make/Models: 2021–2023 Ford and Lincoln vehicles including Bronco, Explorer, Mustang, Escape, F-150, Super Duty trucks, and Lincoln Aviator/Navigator

• Issue: A low-pressure fuel pump may fail, causing the engine to stall while driving, posing a serious crash risk.

• Number Recalled:: Over 850,000 vehicles affected

3. Stellantis – Head Restraint Failures

• Make/Models:

  • 2023–2024 Jeep Grand Cherokee

  • 2023–2024 Jeep Grand Cherokee L

• Issue: Stellantis recalled 121,398 Jeep vehicles in the U.S. due to a fault with second-row head restraints. The restraints may not lock properly, increasing the risk that they fold forward during a crash, potentially causing serious neck injuries.

• Number Recalled: The recall covers over 78,000 Grand Cherokee and 43,241 Grand Cherokee L models

4. Stellantis – Seat Belt Defect

• Make/Models: Peugeot 308

• Issue: Separately, Stellantis also issued a recall for the Peugeot 308, citing a seat belt anchorage issue that could compromise the effectiveness of the restraint system in a collision. Although not accompanied by a stop-drive notice, the issue presents a clear safety risk and requires prompt attention.

• Number Recalled: Although no exact number given, online reports suggest that just under 250,000 cars could be impacted worldwide. Owners of affected Peugeot models are encouraged to check their VIN using the manufacturer’s website or official recall tools to ensure they receive the necessary repairs and upgrades.

5. General Motors (GM) – Fire Risk & Engine Defects Spark Recalls

• Make/Models:

  • 2019–2024 Chevrolet Silverado

  • 2021–2024 Cadillac, Chevrolet, and GMC vehicles with 6.2L V8 engines

• Issue 1: Brake Pressure Sensor Fire Risk: GM issued a major safety recall affecting Chevrolet Silverado trucks due to a brake pressure sensor assembly defect. The issue involves a potential leak that could lead to an electrical short, increasing the risk of a vehicle fire, even when the ignition is turned off.

  • Number Recalled: Over 62,000 Chevrolet Silverado trucks

• Issue 2: 6.2L V8 Engine Defect: GM is also continuing a previously announced recall related to its 6.2-liter V8 engines, which affects various 2021–2024 Cadillac, Chevrolet, and GMC models. The defect involves potential failures in the connecting rod or crankshaft components, which can result in serious engine damage or complete failure. Although notifications began in April, the recall remained active throughout July.

  • Number Recalled: Nearly 600,000 vehicles

6. Oshkosh Defense – Air Bag Warning Label

• Make/Models: Certain 2025 Next Generation Delivery Vehicles (NGDV)

• Issue: The air bag warning label on the sun visor may detach, causing non‑compliance with FMVSS 208.

• Number Recalled: Affecting potentially up to 160,000 vehicles.

7. Braun (Chrysler/Toyota) – Seat-Belt Tie‑Down Fasteners & Airbags

• Make/Models:

  • 2021–2025 Chrysler Pacifica, 2022–2025 Voyager, 2024–2025 Toyota Sienna Hybrid

    • Seat belts: Occupant‑restraint tie‑down puck fasteners may be improperly tightened.

    • Number Recalled: Approximately 1,580 vehicles

  • 2022–2025 Pacifica and Voyager

    •  Side curtain airbags: May have insufficient pressure retention due to improperly sealed seams.

    • Number Recalled: Approximately 250,651 vehicles

8. Rivian – Seat Belt Anchorage & Turn Signals

• Make/Models:

  • 2022–2025 R1T and R1S

    • Seat belts: D‑ring bolts for front seat‑belt anchorage may not be properly installed.

    • Number Recalled: Approximately 536 vehicles

  • 2025 R1T and R1S

    • Exterior lighting/turn signals: Front turn signals may fail to flash.

    • Number Recalled: Approximately 27,882 vehicles

9. Orange EV – Steering & High‑Voltage Fuse

• Make/Models:

  • 2023–2025 HUSK‑e, e‑TRIEVER, and 2022–2024 T‑Series

    • Steering: Upper steering shaft clamp bolts may be improperly tightened.

    • Number Recalled: Approximately 968 vehicles

  • 2023–2025 HUSK‑e

    • High‑voltage electrical system: Short‑circuit protection may have an inadequate fuse.

    • Number Recalled: Approximately 47 vehicles

Other Noteworthy Recalls in July

In addition to the major recalls from Ford, Stellantis, General Motors, several other significant safety recalls were issued in July. These include:

👉 Ford – Rearview Camera Glitch

• Make/Models: 2018–2024 Ford and Lincoln vehicles with SYNC 3, including F-150, Explorer, Mustang, Escape, and Lincoln Corsair

• Issue: The rearview camera display may freeze or go blank, reducing rear visibility.

• Number Recalled:: Approximately 200,000 vehicles

👉 Ford Aviator – Trim Adhesive Failure

• Make/Models: 2020–2025 Lincoln Aviator

• Issue: Rear door window trim bars and C-pillars may be improperly bonded, increasing the risk of parts detaching.

• Number Recalled:: Number of affected vehicles not specified

👉 Ford Bronco Sport & Escape – Cracked Fuel Injectors

• Make/Models: 2020–2022 Escape and 2021–2024 Bronco Sport with 1.5L engines

• Issue: Cracked fuel injectors may leak in the engine bay, increasing the risk of fire.

• Number Recalled: Numbers pending

👉 General Motors (GM) – Blazer EV Parking Brake Defect

• Make/Models: 2024–2025 Chevrolet Blazer EV

• Issue: A rear parking brake wiring harness may corrode or be damaged, leading to unintended brake activation or failure.

• Number Recalled: Exact number of vehicles not disclosed

👉 Shyft Group / Utilimaster – Signal Converter Failure

• Make/Models: 2015–2025 Utilimaster truck bodies

• Issue: Faulty signal converters may disable brake lights and turn signals.

• Number Recalled: Around 150 vehicles

PACCAR / Commercial Truck Recalls

PACCAR, the parent company of Peterbilt and Kenworth, issued multiple recalls in July affecting commercial truck operators across the U.S.

👉 Peterbilt – Brake Piping Clearance Defect

• Make/Models:

  • 2024 Peterbilt 367

  • 2026 Peterbilt 548 and 589

  • 2024–2026 Peterbilt 567

• Issue: Vehicles may have insufficient clearance in the rear brake piping assembly, which can result in the loss of service brakes or anti-lock brake function, posing a serious safety risk for drivers and others on the road.

• Number Recalled: 315 vehicles

👉 Peterbilt & Kenworth – Lighting Malfunctions & Lift Axle Errors

• Models Affected:

  • 2023–2026 Kenworth T-series

  • Unspecified Peterbilt models within the same production years

• Issue: Tail and turn lights may not illuminate correctly, and lift axles may oscillate or activate unexpectedly, compromising vehicle stability or maneuverability.

• Number Recalled:: Exact vehicle count not confirmed

👉 Reading Truck Equipment – Rail Gear Structure

• Make/Models: 2021 Rail Gear HD

• Issue: Welds may crack and fail, allowing the front rail gear to shift and contact the road.

• Number Recalled: 7 vehicles

👉 Airstream – Awning Deployment Hazard

• Models Affected: 2025 Airstream Interstate motorhomes

• Issue: The awning may extend during transit, increasing the risk of crashes or road hazards.

• Number Recalled:: 244 vehicles

Importance of Regular Recall Checks

Automakers issue recalls when safety defects put drivers, passengers or other road users at risk. These can range from minor inconveniences to serious hazards. While fixes are usually free, it is up to the owner to stay informed and act quickly.

How to Check for Vehicle Recalls

• NHTSA Website: Use the VIN lookup tool on the official site in your browser, or download the NHTSA app for quick access.

• Manufacturer: Contact your vehicle’s brand directly.

• Dealership: Provide your VIN for immediate recall information.

Have You Got a Lemon on Your Hands?

If your car faces ongoing problems, you may have rights under the California Lemon Law. At The Beck Law Office we can review your case, determine eligibility and help you pursue a refund, replacement or compensation.

Contact us today for a free initial consultation, and let us provide you with guidance toward a fair resolution.